Introduction
The High-Precision Flatbed Coater is designed for laboratory coating research, material evaluation, and precision coating process development involving sheet substrates.
Equipped with a servo-controlled doctor blade lifting system and a high-precision coating bar, the machine supports different coating methods for flexible and rigid sheet materials. The servo-controlled blade movement enables more controlled operation during coating trials, while the precision-machined working surface provides a stable foundation for uniform coating.
Compared with conventional benchtop flatbed coaters, this model focuses on improved coating tool accuracy, blade positioning control, and working-surface precision to support demanding laboratory applications.
Optional vacuum chuck and heating functions are available to accommodate different substrate properties and coating process requirements.
Parameters
|
Accuracy |
Blade: ±0. 003mm; Wire rod: ±0. 001mm |
|
Thickness of heating plate |
40mm |
|
Range of heating temperature |
0℃-200℃ |
|
Coating speed |
0-100mm/s (Adjustable) |
|
Viscosity |
300-150000mPas |
|
Max coating area |
L: 600mm*W: 400mm(Adjustable) |
|
Weight |
120KG |
|
Dimension |
L: 780mm*W: 602mm*H: 676mm |
|
Heating plate sizes |
780mm(L)x450mm(W) |
|
Applicable viscosity |
300-150000mpas |
|
Warranty |
1year |
Product details
Servo-Controlled Doctor Blade
The doctor blade is equipped with a servo-controlled lifting system for controlled blade movement during coating operations. This design helps improve operational consistency and supports repeatable coating trials when evaluating different formulations, substrates, and process conditions.
High-Precision Doctor Blade and Coating Bar
The machine supports both doctor blade coating and wire-bar coating, allowing users to select a suitable method according to material characteristics and target coating requirements.
The high-precision coating tools are designed to support more consistent coating results during laboratory testing, material comparison, and process optimization.
High-Precision Flat Working Surface
The precision working surface provides a stable base for sheet substrates during coating. Improved surface precision helps reduce the influence of uneven substrate support on coating results, particularly when working with thin films and other materials requiring consistent coating conditions.
PLC Touchscreen Control
The PLC-based touchscreen provides an integrated interface for machine operation and coating process control, making it convenient to conduct laboratory trials and adjust operating settings.
Optional Vacuum Chuck
The optional vacuum chuck holds the substrate against the working surface to help reduce wrinkles, lifting, and uneven contact during coating. It is particularly useful when processing thin films and flexible sheet materials.
Optional Heating Function
The optional heating function supports temperature-controlled coating trials from room temperature to 200°C, accommodating materials and processes that require a heated working surface.
Compact Benchtop Design
The compact benchtop configuration is suitable for laboratory workstations, material research laboratories, and coating process development environments. It allows convenient installation and flexible use across different testing setups.
Application
The High-Precision Flatbed Coater is suitable for laboratory coating trials, functional material development, and precision coating process evaluation involving sheet substrates.
Typical applications include:
• Functional Films and Polymer Materials: Coating trials involving polymer films, functional coatings, and specialty sheet materials.
• Adhesives and Pressure-Sensitive Adhesives: Laboratory evaluation of water-based and solvent-based adhesive formulations.
• Electronic and Functional Materials: Coating process development for functional layers and materials used in electronic applications.
• Battery and Energy Materials: Preliminary coating trials for selected battery-related materials and other energy-storage formulations, subject to material and process compatibility.
• Research and Development: Formulation screening, coating method comparison, and evaluation of coating uniformity under controlled laboratory conditions.
The suitable coating method and process settings depend on slurry viscosity, substrate properties, target wet-film thickness, and other process requirements. Application testing is recommended before finalizing the configuration.
Application Examples (Usage Examples)
Application Areas: Lithium batteries, glass, silicon wafers, optical thin films, perovskite batteries, functional coatings, precision electronic components, small-batch pilot production, etc.
Product Detail Images
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