Double-Sided Comma Blade Coater

Double-Sided Comma Blade Coater

Comma blade coating, high-speed stability, precision manufacturing Coating precision: 0.005 mm Coating speed: Max. 9 m/min

Product Introduction

Product Details

 

The Double-Sided Comma Blade Coater is a medium-to-large coating machine developed by our company, featuring a high-precision modular design. It is equipped with an unwinding unit, winding unit, comma blade coating unit, edge-trimming unit and double-layer infrared lamp curing unit. After unwinding and coating, the material enters the curing unit, then reverses direction to coat the other side, enters the curing unit again, and is finally wound after edge trimming. It is suitable for pilot-scale process parameters and small-batch production.

 

Core Parameters

 

Power Supply

Three-phase AC 380 V ±10%, 50 Hz, 55 kW

Air Supply

0.5-0.8 MPa compressed air

Coating Method

Comma Blade

Guide Roller Width

600 mm

Coating Width

0-500 mm

Mechanical Speed

9 m/min

Coating Speed

Max. 8 m/min

Coating Precision

0.005 mm

Curing Temperature

0-200°C

Weight

Approx. 7500 kg (subject to actual weight)

Machine Dimensions

L 14000 mm × W 1600 mm × H 2000 mm (subject to actual dimensions)

 

 

Product Features

 

Double-sided simultaneous coating capability: This double-sided comma blade coater adopts a unique direction-reversing coating process, completing coating on both the front and back of the substrate in one pass, greatly improving production efficiency.

High-precision coating control: The double-sided comma blade coater is equipped with a precision comma blade system, with coating precision stably controlled at 0.005 mm, ensuring highly consistent thickness on both sides.

Dual curing guarantee: This double-sided comma blade coater has a built-in double-layer infrared lamp curing unit that independently dries the front and back coatings, avoiding mutual adhesion or incomplete curing.

Top choice for pilot production: Designed for pilot and small-batch production, this double-sided comma blade coater offers a 500 mm effective coating width and a 9 m/min mechanical speed, perfectly bridging the laboratory and mass production line.

Precision edge-trimming function: This double-sided comma blade coater integrates an edge-trimming unit that removes excess edge material in real time during coating, ensuring neat winding and finished product yield.

Robust heavy-duty frame: The double-sided comma blade coater weighs about 7500 kg, with a solid structure and smooth operation that effectively suppresses vibration during high-speed coating to ensure coating uniformity.

 

Applications & Industries

 

Lithium battery industry, adhesive tape and label industry, functional film industry, textile and nonwoven fabric industry, electronic materials industry, and research institutes and laboratories.

 

Customization Services

 

As a leader in custom coating machines, we support customization of every component, including the unwinding unit, coating head unit, curing unit, winding unit, transmission and frame unit, and electrical control and inspection unit.

 

FAQ

 

Q: What is the maximum coating width of this double-sided comma blade coater?

A: The guide roller width is 600 mm, and the effective coating width is 0-500 mm.

Q: What level of coating precision can the machine achieve?

A: It adopts a precision comma blade system, with coating precision controlled at 0.005 mm.

Q: What process flows does this machine support?

A: It supports the fully automatic flow of unwinding, single-side coating, infrared curing, direction reversing, reverse-side coating, re-curing, edge trimming and winding.

Q: What is the maximum temperature of the curing system?

A: It is equipped with double-layer infrared lamp heating, with a curing temperature range of 0-200°C.

Q: What are the mechanical speed and coating speed of the equipment?

A: The mechanical speed is 9 m/min, and the maximum coating speed is 8 m/min.

Q: What are the overall weight and dimensions?

A: The machine weighs about 7500 kg with dimensions of L 14000 × W 1600 × H 2000 mm (subject to actual dimensions).

 

Product Details images

 

product-831-264

product-1023-946

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