Bio-Based Cellulose Hydrophobic Transparent Film Coating & Laminating Machine

Bio-Based Cellulose Hydrophobic Transparent Film Coating & Laminating Machine

Slot die coating, high-speed stability, precision manufacturing Coating precision: 0.005 mm Coating speed: Max. 15 m/min
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Description

Product Details

 

The Bio-Based Cellulose Hydrophobic Transparent Film Coating & Laminating Machine is a medium-size sampling coating machine developed by our company, featuring a high-precision modular design. It is equipped with an unwinding unit, winding unit, lamination unit, slot die coating unit, UV curing unit and peeling unit. After coating, lamination and curing, the material is peeled and finally wound into finished rolls. It is suitable for sample verification in research institutes and university laboratories.

 

Coating Process

 

Utilizes slot die extrusion coating

Extremely high coating uniformity: By precisely controlling the die gap and feed pressure, the areal density fluctuation can be kept within ±1%, achieving the highest precision among all coating processes.

High coating speed suitable for mass production: The coating speed can reach 80-100 m/min, making it highly suitable for large-scale continuous production. Over 90% of lithium battery mass production lines currently adopt this process.

Closed system, anti-contamination: The slurry is transported inside the sealed die without exposure to air, effectively avoiding foreign contamination and slurry property changes to ensure slurry stability.

Good edge flatness: The die lip constrains the slurry, effectively suppressing the "thick edge effect" and achieving high consistency between the coating edge and center thickness.

High slurry utilization: As a pre-metered coating method, there is almost no excess slurry waste, and the material utilization is much higher than blade coating.

Supports multi-layer coating: Multi-layer die design allows simultaneous coating of multiple slurry layers in one pass, greatly improving production efficiency.

Flexible coating methods: Supports continuous full-width coating, intermittent stripe coating and zebra-pattern coating, among other pattern modes.

 

Core Parameters:

Power Supply

Three-phase AC 380 V ±10%, 50 Hz, 65 kW

Air Supply

0.5-0.8 MPa compressed air

Coating Method

Slot Die Extrusion Coating

Guide Roller Width

600 mm

Coating Width

0-500 mm

Mechanical Speed

18 m/min

Coating Speed

Max. 15 m/min

Coating Precision

0.005 mm

Curing Method

UV Curing

Weight

Approx. 6800 kg (subject to actual weight)

Machine Dimensions

L 10000 mm × W 1700 mm × H 2700 mm (subject to actual dimensions)

 

Product Features

 

High-precision slot die coating: This bio-based cellulose hydrophobic transparent film coating & laminating machine adopts advanced slot die extrusion coating technology, with coating precision up to 0.005 mm, ensuring extremely uniform film thickness.

Efficient UV curing system: The machine is equipped with a dedicated UV curing unit that instantly cures the hydrophobic coating, greatly improving production efficiency while ensuring coating performance.

Multi-function integrated design: This machine integrates the entire flow of unwinding, coating, lamination, curing and peeling-winding, completing complex process verification on a single machine.

Top choice for medium-size sampling: Designed for research, this machine offers a 500 mm effective coating width and a Max 15 m/min speed, perfectly balancing experimental flexibility and data reliability.

Precision modular structure: This machine adopts high-precision modular assembly, weighing up to 6800 kg with a robust frame and minimal vibration, ensuring stable high-speed production.

Broad process adaptability: This machine supports 0-500 mm width adjustment, combined with precise pneumatic control (0.5-0.8 MPa), easily meeting the coating R&D needs of various bio-based materials.

 

Applications & Industries

 

Green packaging material industry, optical film industry, new energy battery industry, functional textile industry, research institutes and laboratories, and electronic display industry.

 

Customization Services

 

As a leader in custom coating machines, we support customization of every component, including the unwinding unit, coating head unit, curing unit, winding unit, transmission and frame unit, and electrical control and inspection unit.

 

FAQ:

 

Q: What coating method does this bio-based cellulose hydrophobic transparent film coating & laminating machine use?

A: It adopts high-precision slot die extrusion coating, suitable for high-viscosity slurries with extremely high thickness uniformity requirements.

Q: What is the curing method of the equipment?

A: It is equipped with a UV curing unit that instantly cures the coating with ultraviolet light, suitable for rapid drying of photosensitive resins and UV adhesives.

Q: What are the maximum coating width and mechanical speed?

A: The guide roller width is 600 mm and the effective coating width is 0-500 mm; the mechanical speed can reach 18 m/min.

Q: What core functional units does this machine include?

A: It integrates unwinding, winding, lamination, slot die coating, UV curing and peeling units, with very comprehensive functions.

Q: What are the power supply and power requirements?

A: A three-phase AC 380 V power supply with a total power of 65 kW is required.

Q: What are the overall dimensions and weight?

A: The machine weighs about 6800 kg with dimensions of about L 10000 × W 1700 × H 2700 mm, belonging to medium-size precision equipment.

 

Product Details images

 

product-959-719

product-831-364

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