Laboratory Slot Die Coating Machine with 6 m Drying Oven - Innate

Laboratory Slot Die Coating Machine with 6 m Drying Oven - Innate

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Description

 

Introduction

 

This laboratory coating machine is designed for mid- to high-specification applications. It is equipped with a slot die coating head and a 6-meter drying oven. The coating head can be replaced with a doctor blade to accommodate different coating processes. The extended drying oven provides longer residence time for slurries that require extended drying.

 

Products Specification

 

Power Supply

3-Phase AC 380V±10%, 50 Hz, 30 KW

Air Supply

0.5-0.8 MPa compressed air

Coating Modes

Comma Blade, Slot-Die

Guide Roll Width

550 mm

Coating Width

0-500 mm

Mechanical Speed

30 m/min

Coating Speed

Max. 25 m/min

Coating Thickness Precision

±5 μm

Drying Temperature Range

0-200°C

Weight

Approx. 3500 Kg (subject to actual weight)

Machine Dimensions

L 8200 mm × W 1000 mm × H 1800 mm (subject to actual dimension)

 

Main Equipment Configuration

 

• 1 × Slot Die Coating Head

• 1 × Large-Diameter Backing Roller

• 1 × PLC-Based Automatic Control System with HMI Touchscreen

• 3 × Drying Oven Sections (2 m each; 6 m total)

• 1 × Film Lamination Unit

• 1 × Web Pulling Unit

• 1 × Web Guiding System

• 1 × Rewinding Unit

 

Solution

 

•Designed for laboratory substrate and slurry evaluation, this coating machine supports slurries with viscosities ranging from 1,000 to 15,000 mPa·s. The interchangeable slot-die and doctor-blade coating heads provide flexibility for testing different coating methods and process conditions.

•The machine features oversized guide rollers and a large-diameter backing roller with a specified surface accuracy of 1 μm. It is designed to handle substrates with thicknesses ranging from 15um to 35um.

•Compared with the 2 m drying ovens commonly used on small laboratory coating machines, the 6 m drying oven provides a longer drying path and is divided into six temperature zones. The 6 m drying oven is divided into six independent 1 m heating zones, each with separate temperature control. The temperature control accuracy is within ±2°C. This allows temperature conditions to be adjusted along the drying path, helping water-based slurries that are difficult to dry achieve more complete drying, from the surface through to the deeper layers. Even at the same web speed, the extended drying path provides more time for moisture removal.

•In addition to laboratory testing and coating trials, the machine supports small-batch production, making it suitable for laboratories that need to evaluate coating performance before moving to larger-scale production.

 

Applicable Industries

 

• Hot-Melt Pressure-Sensitive Adhesives and Adhesive Products

• Paper and Packaging

• Plastic Films and Metal Foils

• Labels and Self-Adhesive Materials

• Medical Dressings and Wound Care Products

• Textiles, Light Industry, and Consumer Goods Manufacturing

• Research Institutes and Pilot-Scale Production

 

Application Examples (Video)

https://youtube.com/shorts/psliI-EUP_k?si=yRvao80gf3kvz0Rv

 

 

 

Product Detail Images

 

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