Pilot-Scale Hot Melt Adhesive Coating Machine - Innate

Pilot-Scale Hot Melt Adhesive Coating Machine - Innate

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Description

Products Details

 

This pilot-scale coating machine is designed for hot-melt pressure-sensitive adhesives (HMPSAs). It also supports transfer coating, allowing the adhesive to be coated onto release paper and subsequently transferred and laminated onto various substrates, including paper, plastic films, and metal foils.

 

Parameters

 

Power Supply

3-Phase AC 380V±10%, 50 Hz, 18 KW

Air Supply

0.5-0.8 MPa compressed air

Coating Modes

Comma coater and slot-die coater

Guide Roll Width

550 mm

Coating Width

0-500 mm

Maximum mechanical line speed: 18 m/min

18 m/min

Maximum coating line speed: 15 m/min

Max. 15 m/min

Comma-blade coating thickness tolerance: ±5 μm

0.005 mm

Slot-die coating thickness tolerance: ±1 μm

0.001 mm

Heating temperature range: 0–200°C

0-200°C

Weight

Approx. 2500 Kg (subject to actual weight)

Machine Dimensions

L 4000 mm × W 1105 mm × H 1800 mm (subject to actual dimension)

 

Main Equipment Configuration

 

• 1 × Unwinding unit

• 1 × Doctor blade coating head

• 1 × Slot-die coating head

• 1 × PLC control system with HMI touchscreen

• 1 × 2 m heating oven

• 1 × Corona treatment unit

• 1 × Laminating unit

• 1 × Web pulling unit

• 1 × Web guiding system

• 1 × Rewinding unit

 

Solution

 

The doctor blade coating head and backing plate are equipped with integrated heating systems and temperature sensors, with a temperature range of 0–200°C. The heating zones feature temperature monitoring and control to maintain stable coating conditions for hot-melt adhesives. The doctor blade head is servo-driven with automatic height adjustment for precise coating gap control, supporting a minimum coating thickness of 5 μm

The machine is also equipped with a precision slot die coating head and an automated screw pump feeding system for accurate material delivery. This configuration supports high-precision coating with a minimum coating thickness of 1 μm, meeting more demanding coating requirements

A corona treatment unit is installed at the film lamination station to reduce static-related issues and improve the surface wettability of the film, helping to enhance adhesion between the film and the coating layer

 

Transfer Coating Capability

 

The machine supports hot-melt adhesive coating onto release paper, followed by lamination with the target substrate through the integrated laminating unit. The release liner is not automatically peeled off by this machine, as a dedicated liner stripping roller is not included in the configuration. Liner removal can be carried out in a subsequent process.

 

Applications

 

• Hot-Melt Pressure-Sensitive Adhesives (HMPSAs) and Adhesive Products

• Paper and Packaging

• Plastic Films and Metal Foils

• Functional Films and Electronic Adhesive Tapes

• Research Institutions and Pilot-Scale Production

 

Application examples(Video)

 

 

 

Products Detial Images

 

 

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